Remcor coil fed punching machines process sheet-metal coils through decoiling, leveling, punching, slitting and shearing in one automated line. The right configuration depends on coil width, material thickness, coil weight, hole pattern and required production speed.
Coil fed punching line for punching and shearing is a fully automated solution designed for processing metallic coils. It enables 24-hour unmanned production and can handle coils with widths ranging from 300 to 1500 mm and weights of up to 9 tons.
Up to 30 ton punching capacity
Up to 500 punching strokes per min (non stop operation)
300 mm (11.81 in.) to 1500 mm (59.05 in.) width capacity
0.3-1.5mm thickness cold roll
Up to 40 tools available by using multi-tools cartridge
4 x tool holders for easy tool change
Customized tool holders for necessary
Extra customized punching station for multi holes
| Feeding system | Precision Ball Screw |
| Die base | 2 sets of standard thick turret plug-in box molds 4 sets of Remcor standard mold bases |
| Punch frequency | Up to 400cp/min |
| Material width | 300-1500mm |
| Feeding speed | 20m/min |
| Coil weight | Up to 30T |
| Coil inner hole | φ508mm |
| Coil outer hole | φ1300mm |
| Max thickness | 1.5mm |
| Forth | 300KN |
| Maximum punching | 90*180mm |
| Number of modules | Max support 40 sets dies |
| Punching accuracy | ±0.1mm |
| Diagonal accuracy | ±0.5mm |
The coil fed punching machines start with loading. The process can automatically change from one material to another in under 2 minutes. The hydraulic expansion is applied in decoiling station. After the decoiling station, the strip is straightened and the coiling tensions are removed.
The levelling station principle is using upper and down rolls to staigthen the strip. After this station the tensions for the strip are removed. The rolls and drive motors will be choosen according to the material thickness. The straightener settings can be imported from the controller system, we also add the manual wheel for the special condition
The punching station of REMCOR coil fed punching machines supports up to 40 dies, automatically selecting and punching based on drawings. This outperforms traditional turret punching, which is limited to 36 dies. With the same working principle as PIVATIC, REMCOR coil fed punching machines deliver superior efficiency and precision.
Coil fed punching machines and sheet punching machines serve distinct purposes in metal fabrication, each offering unique advantages.
Coil fed punching machines are designed to process metal coils continuously, feeding material directly from the coil into the punching mechanism. This results in reduced material handling and setup times, making them ideal for high-volume production of standardized parts. By eliminating the need to precut sheets, coil fed punching machines maximize efficiency and minimize waste.
Sheet punching machines are versatile tools capable of processing individual sheets of varying sizes and thicknesses. While they may require more setup time compared to coil fed punching machines, sheet punching machines offer greater flexibility for handling diverse materials and part geometries. They are well-suited for smaller production runs or applications where customization is required.
Ultimately, the choice between coil fed and sheet punching machines depends on factors such as production volume, material requirements, and desired levels of efficiency and flexibility. Understanding the specific needs of your operation is crucial in determining which type of punching machine will best suit your metal fabrication needs.
Coil fed punching machines find applications across various industries where efficient and high-volume punching of slitting sheet metal components is required. Some common applications of coil fed punching machines include:
Automotive Industry: Coil fed punching machines are used to manufacture automotive components such as brackets, brackets, reinforcements, and structural parts with high precision and efficiency. Coil fed punching machines contribute to the production of chassis components, interior parts, and body panels.
HVAC (Heating, Ventilation, and Air Conditioning): In HVAC manufacturing, sheet metal slitting machines are utilized to produce ductwork components, flanges, brackets, and other sheet metal parts required for air handling units, ventilation systems, and heating units.
Electrical Enclosures and Cabinets: These coil sheet punching lines are employed to fabricate electrical enclosures, cabinets, control panels, and junction boxes used in various electrical applications, ensuring accurate hole patterns and consistent quality across production batches.
Appliances: Coil fed punching machines play a vital role in the appliance industry, facilitating the production of components for refrigerators, washing machines, dryers, ovens, and other household appliances. Coil fed punching machines are used to create precise openings, mounting holes, and other features in sheet metal parts.
Construction and Architectural Fabrication: In construction and architectural industries, steel sheet slitting machines are utilized to manufacture components for building facades, curtain walls, structural framing, and decorative elements. Coil fed punching machines enable the efficient production of standardized and custom parts with intricate designs.
Furniture Manufacturing: Coil fed punching machines provided by Remcor, a professional sheet metal automation provider, are employed in the fabrication of furniture components such as brackets, frames, supports, and decorative panels. Coil fed punching machines contribute to the efficient production of furniture pieces with precise hole patterns and uniform dimensions.
Lighting Fixtures: In lighting fixture manufacturing, sheet metal slitting machines are used to create perforations, mounting holes, and decorative patterns in sheet metal parts used for lampshades, light fittings, and fixtures.
General Sheet Metal Fabrication: Coil fed punching machines are versatile tools suitable for a wide range of general sheet metal fabrication applications, including signage, enclosures, shelving, agricultural equipment, and industrial machinery components.
To determine whether a coil-fed punching machine is suitable for your factory, please provide your material type, sheet thickness, coil width, part drawings, hole patterns, required production capacity, and downstream processing requirements. Remcor engineers will evaluate this information and recommend the appropriate punching force, tooling, feeding system, and automation configuration. A sample punching test can also be arranged when necessary.
Yes. You can contact Remcor in advance to arrange a factory visit. During the visit, you can inspect the machine structure and observe the loading, decoiling, leveling, servo feeding, punching, slitting, and shearing processes. If an on-site visit is not convenient, our team can also provide machine videos or arrange a remote video inspection.
A coil-fed punching machine processes metal directly from a continuous coil. The material is loaded, uncoiled, leveled, servo-fed into the punching unit, and then slit or sheared according to the programmed design.
Both coil-fed and conventional turret punching machines use programmable punching tools. The main difference is material handling: a coil-fed system processes continuous coil material, while a traditional turret punching machine normally processes individual pre-cut sheets. This can reduce repeated loading and unloading in high-volume, repetitive production.
The standard Remcor configuration is designed for cold-rolled sheet with thicknesses from 0.3 to 1.5 mm and coil widths from 300 to 1,500 mm. Compatibility with galvanized steel, stainless steel, aluminum, or other materials depends on material strength, thickness, hole dimensions, tooling, and required production speed.
Please provide your material specifications and drawings so that our engineers can confirm the appropriate machine configuration.
Yes. Remcor coil-fed punching lines can be customized according to the finished part, hole pattern, production capacity, and factory layout. Available configurations may include customized dies, additional punching stations, automatic loading, slitting, shearing, stacking, laser cutting, CNC panel bending, and robotic handling systems.
The final production-line layout will be determined according to your drawings, material specifications, required cycle time, and available workshop space.
Do not hesitate to give us a call or drop off a message if you have any question.
English
русский
français
Deutsch
Español
